What is the process of enamel badge making? -IMK Gift LAPEL PIN badge factory
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Enamel badgeIt is an enamel handicraft worn on the body to express identity, occupation and honor. It’s the top category of metal badges. There are national emblems, party emblems, regimental emblems, team emblems, police emblems, military emblems, school emblems, emblems of official organs and departments, emblems of state-owned enterprises, emblems of private companies, commemorative badges, national badges of honor, individual badges of honor, etc.Enamel badgeWhat are the production processes? Next upIMK GiftsXiaobian will take you to understand.
Step 1: Make the badge mold. That is, according to the design of the badge drawing, make the mold. Now most of the molds are machine engraving. Because it is fully automatic machine engraving, the birds and beasts, human portraits, landscapes and so on are lifelike and vivid, and the badges produced are more fine and beautiful.
The second step: embryo making: with a good mold, press out the required copper embryo, enamel badges are generally made of copper as the embryo material. Sometimes according to the need, with silver powder to weld the needed accessories, such as safety pins or needles, and then pickling before moving on to the next step.
Step 3: Paint: According to the requirements of the badge drawings, make a bright colored enamel paint, the thickness of which is generally higher than the wire frame, and then put it in a high temperature oven for baking, so that the paint is completely cured and reaches a certain hardness.
Step 4: Smooth. Generally, metallographic grinding wheel is used to smooth the painted surface of the baked product, so that all the wire frames are exposed and the painted surface is smooth. And the badge after grinding to detect, if there are uneven, you need to paint and baking, grinding, in order to carry out the next process.
Step 5: Polish. First, a rough toss, then a fine toss. Paraffin wax and other lubricating materials are added to make its surface smooth and delicate. Polished good badge products, the surface is smooth like a mirror, crystal and exquisite, very ornamental.
Step 6: Plating. Polished badge products, after pickling, can be electroplated, can be electroplated into different effects, can be gold plated, silver plated or bronze plated, it is colorful. Electroplated products, after clean water, dry, an enamel badge is completed.
After the above steps, a carefully crafted, exquisite and unique enamel badge is made. Enamel badges (real enamel) have undergone high-temperature burning process, so the whole badge will have a little bump feeling (high-temperature copper deformation), which can be felt by the touch of your fingers. This is also a better way to distinguish real enamel badges from imitation enamel badges. In addition, compared with the imitation enamel badge, the real enamel badge process requirements are more fine, the construction period is longer, the price is higher than the imitation enamel badge, the product is very ornamental and collectible.
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